Manufacturing facility
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Falcon operations from 2 facilities covering a total of just over 2000 square meters. The first, a high tech 1200 square meter manufacturing plant houses the research & development department, manufacturing of hulls, tubes, upholstery and all GRP accessories under one roof. All products are manufactured to their appropriate global standards and strict quality control is part of the process.
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All manufacturing, scheduling & resource planning is accurately controlled by an advanced MRP system modelled on the principle of just-in-time operations as developed by a well-known car manufacturer in Japan. At present, Falcon is the only boat manufacturer on the African continent to have successfully implemented such system.
Administration, installation, rigging & configuration is done at the showroom and workshop facility totalling about 800 square meters. The very experienced and highly qualified workshop team are dedicated to ensure top quality workmanship. We don’t take shortcuts and use only the best components to ensure that your Falcon will never let you down.
Preliminary development testing -testing is done at Falcon’s privately owned facility located on the banks of the Breede River only 4km from the factory. Secondary development testing is done at the mouth of the Breede River, 80km away, where boats are exposed to notorious & unpredictable inland, breaking surf and open sea conditions. Wherever possible, every completed new boat package is water-tested prior to delivery.



